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DR5200

DR5200 - 2-Wire / 10GHz Radar (FMCW) Level Meter

This device is a non-contact radar level meter that uses FMCW technology. It measures distance, level and volume of liquids and pastes. It is ideal for measuring the level of corrosive products with its PP or PTFE antenna options.

Features

PP or PTFE Wave Horn antennas for the measurement of corrosive products
Modular design: horizontal or vertical position of housing is suitable for almost all installations
Optional local display with an integrated 4-button keypad. It is not necessary to remove the housing cover to get access to the keypad.
Quick coupling system permits removal of the housing under process conditions and rotation of the housing through 360°
Bayonet housing cover permits easy opening and closing of the housing, even after years in service
Measuring range up to 30 m / 98.4 ft
Converter is backwards compatible with all BM 70x flange systems
SIL2-compliant according to IEC 61508 for safety-related systems
Each device is calibrated on dedicated calibration rigs before it leaves the factory
Universal measurement device for liquids, pastes and slurries

Specifications

Measuring system
Measuring principle	2-wire loop-powered level transmitter; X-band (10 GHz) FMCW radar
Application range	Level measurement of liquids, pastes and slurries
Primary measured value	Distance and reflection
Secondary measured value	Level, volume, mass and flow rate
Design
Construction	The measurement system consists of a measuring sensor (antenna) and a signal converter
Options	Integrated LCD display (-20..+60°C/ -4…+140°F); if the ambient temperature is not in these limits, the display switches off automatically
	High-temperature (HT) extension (if the process connection temperature is more than +150°C / +302°F - Metallic Horn antenna only)
	Straight antenna extensions Max. Extension length, PTFE Wave Horn antenna: 300 mm / 11.8¨; Max. Extension length, Metallic Horn antenna: 1000 mm / 39.4¨
	"S" antenna extension - only for DN150/6¨ and DN200/8¨ Metallic Horn antenna options
	"L" (right angle) antenna extension - only for DN150/6¨ and DN200/8¨ Metallic Horn antenna options
	Antenna purging system - only for DN150/6¨ and DN200/8¨ Metallic Horn antenna options
	Heating / cooling system (with or without the antenna purging system) - only for DN150/6¨ and DN200/8¨ Metallic Horn antenna options
	Signal cable for remote housing version (refer to cable properties in "Electrical connection: Remote device version")
	Weather protection - for the compact version or the antenna housing (remote version). It cannot be ordered after delivery of the device.
Max. Measuring range	PTFE and PP Wave Horn antennas: 20 m / 65.6 ft
	DN80 / DN100 Metallic Horn antennas (installation only in stilling wells): 10 m / 32.8 ft
	DN150 / DN200 Metallic Horn antennas: 30 m / 98.4 ft
	Wave Guide antenna: 6m/ 32.8 ft
	Also depends on the dielectric constant of the product and the installation type. Refer also to "Antenna selection".
Min. tank height	1m/ 3.3 ft
Top dead zone	Minimum value: Antenna length + antennna extension length + 100 mm / 3.9¨
Beam angle (½ angle) of antenna	PP Wave Horn: 10°
	PTFE Wave Horn: 10°
	Metallic Horn DN80 / 3¨: 16° - used only in stilling wells
	Metallic Horn DN100 / 4¨: 12° - used only in stilling wells
	Metallic Horn DN150 / 6¨: 8°
	Metallic Horn DN200 / 8¨: 6°
	Wave Guide / stilling well: n/a - the radar signal is inside the tube.
Display and user interface
Display	LCD display 128 × 64 pixels in 8-step greyscale with 4-button keypad
Interface languages	3 language pack options (the language is given in the customer order): 1 English, French German and Italian 2 English, French,Spanish and Portuguese 3 English, Chinese (Mandarin), Japanese and Russian
Measuring accuracy
Resolution	1 mm/ 0.04¨
Repeatability	±1 mm/ ±0.04¨
Accuracy	Standard: ±10 mm / ±0.4¨, when distance < 10 m / 33 ft; ±0.1% of measured distance, when distance > 10 m / 33 ft Option: ±5 mm/ ±0.2¨, when distance < 10 m / 33 ft; ±0.05% of measured distance, when distance > 10m/ 33 ft
Reference conditions acc. to EN 61298-1
Temperature	+15...+25°C / +59...+77°F
Pressure	1013 mbara ±50 mbar / 14.69 psia ±0.73 psi
Relative air humidity	60% ±15%
Target	Metal plate in an anechoic chamber
Operating conditions
Temperature
Ambient temperature	-40…+80°C/ -40…+176°F Ex: see supplementary operating instructions or approval certificates
Storage temperature	-50…+85°C/ -58…+185°F Process connection temperature (higher temperature on request)
	PP Wave Horn antenna: -20...+100°C / -4...+212°F
	PTFE Wave Horn antenna: -50...+150°C / -58...+302°F
	Metallic Horn antenna / Wave Guide antenna: Standard: FKM/FPM (-40…+150°C (+200°C with an HT extension) / -40…+302°F (+392°F with an HT extension)); Options: Kalrez® 6375 (-20…+150°C (+250°C with an HT extension) / -4…+302°F (+482°F with an HT extension)); PFA (-60°C…+130°C/ -76…+266°F); EPDM (-50...+130°C / -58...+266°F)The process connection temperature must agree with the temperature limits of the gasket material. Ex: see supplementary operating instructions or approval certificates 1
Pressure
Process pressure	PP Wave Horn antenna: -1…16 barg / -14.5…232 psig. For more data, refer to Pressure ratings on page 18.
	PTFE Wave Horn antenna: -1…40 barg / -14.5…580 psig. For more data, refer to Pressure ratings on page 18.
	Metallic Horn antenna / Wave Guide antenna: Standard: -1…40 barg / -14.5…580 psig; subject to the process connection used and the flange temperature. Higher pressure on request.
Purging system (option)	Max. 6 barg / 87 psig (higher pressure on request)
Heating / cooling system (option)	Max. 6 barg / 87 psig (higher pressure on request)
Other conditions
Dielectric constant (?r)	Direct mode: ≥1.8 TBF mode: ≥1.1 Refer also to "Technical data: Antenna selection".
Ingress protection	IEC 60529: IP 66/67
Ingress protection	NEMA 250: NEMA type 4X (housing) and type 6P (antenna)
Maximum rate of change	10 m/min / 32.8 ft/min
Installation conditions
Process connection size	The nominal diameter (DN) should be equal to or larger than the antenna diameter.
Process connection position	Make sure that there are not any obstructions directly below the process connection for the device. For more data, refer to Installation on page 31.
Dimensions and weights	For dimensions and weights data, refer to Dimensions and weights on page 24.
Materials
Housing	Standard: Polyester-coated aluminium
Housing	Option: Stainless steel (1.4404 / 316L)
Antenna options / Wetted materials	PTFE Wave Horn antenna with a PTFE flange cladding
	PP Wave Horn antenna with a PP jacket/threaded process connection
	Stainless steel (1.4404 / 316L) Metallic Horn antenna with a PTFE process seal and an FKM/FPM, EPDM, Kalrez® 6375 or PFA O-ring gasket
	Stainless steel (1.4404 / 316L) Wave Guide antennas with a PTFE process seal and an FKM/FPM, EPDM, Kalrez® 6375 or PFA O-ring gasket
Feedthrough	PP Wave Horn antenna: this is a single-piece antenna (the feedthrough is filled with PP)
	PTFE Wave Horn antenna: this is a single-piece antenna (the feedthrough is filled with PTFE)
	Metallic Horn and Wave Guide antennas: Dual process seal system - 1st seal: PTFE with O-ring gasket , 2nd seal: Metaglas® with O-ring gasket 2
Cable gland	Standard: none
Cable gland	Options: Plastic (Non-Ex: black, Ex i-approved: blue); nickel-plated brass; stainless steel
Weather protection (Option)	Stainless steel (1.4404 / 316L)
Process connections
Thread	PP Wave Horn antenna: G 1½; 1½ NPT
Flange version
EN	PTFE Wave Horn antenna: DN50…150 in PN16, PN40
EN	Metallic Horn and Wave Guide antennas: DN80…200 in PN16, PN40; others on request
ASME	PTFE Wave Horn antenna: 2¨…6¨ in 150 lb / 300 lb
ASME	Metallic Horn and Wave Guide antennas: 3¨…8¨ in 150 lb / 300 lb; others on request
JIS	PTFE Wave Horn antenna: 50...150A in 10K
JIS	Metallic Horn and Wave Guide antennas: 80…200A in 10K; others on request
Other	Others on request
Electrical connections
Power supply	Terminals output - Non-Ex / Ex i: 12…30 VDC; min./max. value for an output of 22 mA at the terminal
Power supply	Terminals output - Ex d: 16…36 VDC; min./max. value for an output of 22 mA at the terminal
Maximum current	22 mA
Current output load	Non-Ex / Ex i: RL [Ω] ≤ ((Uext -12 V)/22 mA). For more data, refer to Minimum power supply voltage on page 17.
Current output load	Ex d: RL [Ω] ≤ ((Uext -16 V)/22 mA). For more data, refer to Minimum power supply voltage on page 17.
Cable entry	Standard: M20×1.5; Option: ½ NPT
Cable gland	Standard: none
Cable gland	Options: M20×1.5 (cable diameter: 6...10 mm / 0.2...0.39¨); others are available on request
Cable entry capacity (terminal)	0.5…2.5 mm²
Input and output
Output signal	4…20 mA HART® or 3.8…20.5 mA acc. to NAMUR NE 43 3
Resolution	±3 µA
Temperature drift	Typically 50 ppm/K
Digital temperature drift	Max. ±15 mm / 0.6¨ for the full temperature range
Error signal	High: 22 mA; Low: 3.6 mA acc. to NAMUR NE 43


Approvals and certification
CE	This device fulfils the statutory requirements of the EC directives. The manufacturer certifies successful testing of the product by applying the CE mark.
Vibration resistance	EN 60068-2-64
Metallic Horn (without antenna extension options): 5 Hz to 100 Hz: 4g
Metallic Horn, PTFE or PP Wave Horn: 3.5 mm up to 8 Hz and 10 m/s²: 1g,
8.5 to 2000 Hz
Explosion protection
ATEX DEKRA 11ATEX0166 X	II 1/2 G, 2 G Ex ia IIC T6...T2 Ga/Gb or Ex ia IIC T6...T2 Gb;
	II 1/2 D, 2 D Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db IP6X;
	II 1/2 G, 2 G Ex d ia IIC T6...T2 Ga/Gb or Ex d ia IIC T6...T2 Gb;
	II 1/2 D, 2 D Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C Db IP6X
IECEx IECEx DEK 11.0060 X	Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb;
	Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db IP6X;
	Ex d ia IIC T6...T2 or Ex d ia IIC T6...T2 Gb;
	Ex ia tb IIIC T90°C Da/Db or Ex ia tb IIIC T90°C IP6X
cFMus - Dual Seal-approved	NEC 500
	XP-IS / Cl. I / Div. 1 / Gr. ABCD / T6;
	DIP / Cl. II/III / Div. 1 / Gr. EFG / T6;
	IS / Cl. I/II/III / Div. 1 / Gr. ABCDEFG / T6;
	NI / Cl. I / Div. 2 / Gr. ABCD / T6
	NEC 505
	Cl. I / Zone 0 / AEx d [ia] / IIC / T6;
	Cl. I / Zone 0 / AEx ia / IIC / T6;
	Cl. I / Zone 2 / AEx nA [ia] / IIC / T6;
	Hazardous (Classified) Locations, indoor/outdoor Type 4X and 6P, IP66, Dual Seal
	CEC Section 18 (Zone ratings)
	Cl. I, Zone 1, Ex d, IIC (Antenna: Zone 0), T6;
	Cl. I, Zone 0, Ex ia, IIC, T6;
	Cl. I, Zone 2, Ex nA, IIC, T6 DIP A21 IP66 TB 95°C
	CEC Section 18 and Annex J (Division ratings)
	Cl. I, Div. 1/2, Gr. ABCD; Cl. II, Gr. EFG; Cl. III, T6;
NEPSI (pending)	Ex ia IIC T2~T6 DIP A21 TA IP66;
NEPSI (pending)	Ex d ia IIC T2~T6 DIP A21 TA IP66
INMETRO (pending)	Ex ia IIC T6…T2 Ga/Gb
	Ex ia IIIC T90°C Da/Db IP6X
	Ex d [ia Da] IIC T6…T2 Ga/Gb
	Ex tb [ia Da] IIIC T90°C Db IP6X
Other standards and approvals
SIL	Compact version only: SIL 2 - according to EN 61508 and for high/low demand mode operation
EMC	Electromagnetic Compatibility Directive 2004/108/EC in conjunction with EN 61326-1 (2006) SIL 2-approved devices agree with EN 61326-3-1 (2008) and EN 61326-3-2 (2008)


Radio approvals	R & TTE Radio Equipment and ecommunications Terminal Equipment Directive 1999/5/EC in conjunction with ESTI EN 302 372 (2006)
	FCC Rules Part 15
	Industry Canada RSS-210
LVD	Low-Voltage Directive 2006/95/EC in conjunction with EN 61010-1 (2001)
NAMUR	NAMUR NE 21 Electromagnetic Compatibility (EMC) of Industrial Process and Laboratory Control Equipment
	NAMUR NE 43 Standardization of the Signal Level for the Failure Information of Digital Transmitters
	NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing Devices with Digital Electronics
	NAMUR NE 107 Self-Monitoring and Diagnosis of Field Devices
CRN	This certification is applicable for all Canadian provinces and territories. For more data, refer to the website.
Construction code	Metallic Horn and Wave Guide antennas: NACE MR0175 / ISO 15156; NACE MR0103

	1 If the process connection temperature is more than 150°C/ 302°F and the device has Kalrez® 6375 or FKM/FPM gaskets, the device will also have an high temperature extension between the converter and the process connection. Kalrez® is a registered trademark of DuPont Performance Elastomers L.L.C.The process connection temperature must agree with the temperature limits of the gasket ma- terial. 2 Metaglas® is a registered trademark of Herberts Industrieglas, GMBH & Co., KG 3 HART® is a registered trademark of the HART Communication Foundation

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